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Title:Simultaneous three-dimensional printing and frontal polymerization of dicyclopentadiene resin
Author(s):Aw, Jia En
Advisor(s):Sottos, Nancy R; Geubelle, Philippe H
Department / Program:Aerospace Engineering
Discipline:Aerospace Engineering
Degree Granting Institution:University of Illinois at Urbana-Champaign
Degree:M.S.
Genre:Thesis
Subject(s):3D printing
thermoset
frontal polymerization
direct ink writing
advanced manufacturing
Abstract:Three-dimensional (3D) printing has widespread uses across many industries due to its versatility and capabilities. However, freeform fabrication of thermoset polymers remains a technical challenge. This thesis combines 3D printing with frontal polymerization (FP) — a method to rapidly cure resin — for curing filaments in tandem with the printing process. A partially cured dicyclopentadiene (DCPD) resin was developed into a printing ink. Critical rheological characteristics were identified, and DCPD inks of varying incubation times were screened to find the most suitable properties. Results of the rheological study indicate that 90 minutes of incubation time resulted in optimum print behavior. Problems associated with FP were effectively tackled through temperature control across the printing setup. In situ infrared images showed an exothermic reaction front propagating during the print process, giving evidence of in situ polymerization. The optimized technique produced one-dimensional, two-dimensional and 3D freeform prints with excellent fidelity. A self-equilibrating behavior was identified in the reaction front, such that the front autonomously tune its speed to the programmed print speed. This phenomenon autonomously controls the viscoelastic bridge length, Lb, and inevitably curbs deformations to achieve high print fidelity.
Issue Date:2019-04-26
Type:Thesis
URI:http://hdl.handle.net/2142/105277
Rights Information:Copyright 2019 Jia En Aw
Date Available in IDEALS:2019-08-23
Date Deposited:2019-05


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