The application of impregnating armature windings in iron resin within high-speed electron motors
Kamerow, William N.
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https://hdl.handle.net/2142/97863
Description
Title
The application of impregnating armature windings in iron resin within high-speed electron motors
Author(s)
Kamerow, William N.
Contributor(s)
Haran, Kiruba
Issue Date
2017-05
Keyword(s)
Iron filled resin
impregnate
Steinmetz
calorimetric
power density
electric motor
high speed
high frequency
Abstract
This thesis summarizes the testing of an iron-filled resin to impregnate armature windings
within a toothless air-core electric motor. The objective is to compare the magnetic permeabilities with
thermal losses through an ecore test setup to extrapolate how the resin
would behave within a high-speed electric motor. More specifically, the goal is to characterize
the power losses within the iron resin using the Steinmetz equation to extrapolate
the losses inside high-speed electric motors. These characterizations were conducted using
a calorimetric experiment to compute losses within the system. The results are important
because by increasing the power output and maintaining a low weight, power density can be
increased. The results of this experiment will help predict if an iron resin will increase the
permeability allowing for a higher power density within the electric motors while keeping
power emitted low. These experiments are run for the NASA Fixed Wing project to improve the power density of the electric motor to 8 HP/kg while maintaining 96% efficiency.
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