University of Illinois Urbana-Champaign

Automotive Plant Reduces Cleaner Usage

Submitter: Matthew Cordial

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https://hdl.handle.net/2142/2000

Description

Title
Automotive Plant Reduces Cleaner Usage
Issue Date
2000, 2013
Keyword(s)
  • Metal cleaning -- Source reduction (Waste management) -- Illinois -- Case studies
  • Metal cleaning -- Pollution prevention -- Illinois -- Case studies
  • Automotive industry and trade -- Pollution prevention -- Illinois -- Case studies
  • Automotive industry and trade -- Source reduction (Waste management) -- Illinois -- Case studies
Date of Ingest
2007-09-07T18:31:09Z
Abstract
Eagle Wings Industries, Inc. (EWI) is an automotive parts original equipment manufacturer located in Rantoul, IL. EWI has a 9-stage metal cleaning process that includes a 950-gallon alkaline spray degreasing tank and a 6,340 gallon alkaline dip degreasing tank. Both tanks operate between 140 degrees and 160 degrees F and a pH between 10.9 and 12.6. EWI discharged more than 26,000 gallons of alkaline waste to its water treatment plant each year, in addition to the loss of 8,000 gallons of concentrated cleaning chemicals. The annual cost of disposal exceeded $33,000. EWI opted to use membrane filtration technology to reduce its cleaning process waste. Membrane filtration is a separation technology that removes emulsified oils and grease (O&G), precipitated metals, and total suspended solids (TSS) from process fluids and produces a clean filtrate (called permeate). The filtrate may be sewered or reused and often contains valuable process chemicals that, when returned to the process bath, can reduce the amount and cost of raw materials usage.
Publisher
Illinois Sustainable Technology Center (formerly Illinois Waste Management and Research Center)
Series/Report Name or Number
TN Series (Illinois Sustainable Technology Center) ; 13-073
Type of Resource
text
Genre of Resource
Technical Report
Language
en
Permalink
http://hdl.handle.net/2142/2000

Owning Collections

TN Series and other Fact Sheets - Illinois Sustainable Technology Center PRIMARY
ISTC TN Series
Accelerated Diffusion of Pollution Prevention Technologies (ADOP2T)
The Accelerated Diffusion of Pollution Prevention Technologies Program (ADOP2T) was an initiative that identified best practices and executed brief demonstrations and extended pilot trials of pollution prevention practices and technologies in actual industrial facilities.